Meet the Robot that Presses Vinyl in 30 Seconds
Released on 02/09/2017
♫ Now darling I am not afraid
[Narrator] We've actually figured out a way
to quantify record quality.
Back in the day it was impossible to do that.
Now we can take signal to noise ratio
of the electrical signal off the records.
We can count pops and clicks and sound artifacts.
♫ Ain't gonna hurt you
[Narrator] Just because something's older
doesn't necessarily make it inferior.
The only difference you're going to find from our records
to a record from the 1970s is our records
are a little bit flatter, and sound a little bit better.
♫ I will never do you wrong
[Narrator] We took the traditional process
of making records, and we've modernized it.
The biggest thing that we thought
was exciting was where the automation
parts of the machine that allowed one technician
to run up to four warm temp presses.
Every single possible variable is controllable
and programmable from our interface.
It allows the operator monitor
every single portion of the process.
We're offering what is being proved
is an average of one vinyl press per 30 seconds
with an opportunity with the right environment
to get down to about 22 seconds.
We get a higher yield off the press for a few reasons.
We've improved the consistency of the melt
by re-engineering the screw and the extruder.
We've improved the way the puck or the pre-mold
is transported into the hydraulic ram.
That's more of a solid foundation.
That was a traditional pain point
of some of the older presses.
To transfer it to the cutting station,
we use a vacuum system to pick the mold up
from the label instead of using
a traditional means of picking up the record
by the flashing.
Right now we have two machines
and they're going to be able to produce
what about six to eight of the old machines
were able to produce.
In the old machines there's typically
a 30 to 40% yield loss.
The Warm Tone record press is under 1%.
Meaning if you're making 1,000 records
instead of recycling 300 or 400 of those records,
you can actually deliver those to the customer
which just makes the timing much, much faster,,
makes it less expensive for both
the artist and of course for us as manufacturers.
I think this is just such an important event
that's happening that should really
expand and excite the artist community.
This is an opportunity to really
get the sound that they're asking for.
As uptick in vinyl sales have started,
what we've seen is there's been
some really healthy margins for the independent artist
so we just saw it as a great opportunity
to really tie the local scene
and the independent music scene to this really big need
which is vinyl records, which we've seen
from our end as one of the only ways
that an independent musician can really
make money in the digital space.
Now they can actually sell their music again
rather than just renting it.
(upbeat music)
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